******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique視覺檢查Visual Check樣本 (Sample)數目Quantity水平II,LevelII,MajorAQL=0.065頻率Freq. 每次來料時IncomingMaterial來料檢查記錄Material ReceivingReport單獨標識通知PMC及客戶 Separate AndInform PMC andCustomer控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan1包裝,數量Packing/Quantity客戶原包裝Customer 's PackagingIQC 1.膠件表面不允許有縮水，劃傷，膠泡，批鋒，油漬，變形等缺陷;Defects as sink mark,scratch,blister ，flash，oilmarks,deform and so on are notacceptable.2.參照 客戶簽板 Refer to theCustomer's sample2來料檢查(膠料)IncomingInspection(Plastic)來料外觀Appearance視覺檢查Visual Check水平II,LevelII,MajorAQL=0.065一次/每批Once/Per Lot來料檢查記錄Material ReceivingReportIQC單獨標識通知PMC及客戶 Separate AndInform PMC andCustomer10003尺寸Dimension3.70±0.02卡尺callipersS-24試電Pre-plating 參照客戶簽辦Refer to The Customer 'ssample視覺檢查Visual CheckS-2每批Per Lot來料檢查記錄Material ReceivingReportIQC單獨標識通知PMC及客戶 Separate AndInform PMC andCustomer入倉Storage of material5包裝,數量,批號Packing/Qty/Lot.No.物料驗收單Material Receiving Report核對CheckN/A一次/每批Once/Per Lot物料驗收單Material ReceivingReport貨倉單獨標識通知PMCSeparate AndInform PMC2000領用膠件Pick up raw part6數量,包裝,PASS章檢查Quantity,Packing,PASS StampInspection每箱/批貨作標識Identificationtags are on every lot/box視覺檢查Visual Check100% 每批Per LotN/A電鍍部PD Dept單獨標識通知PMCSeparate And InformPMC第 1 頁，共 7 頁
控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan涂油annoit7外觀及涂油位置Appearance andannoit place參考涂油作業指示書LH-WI-ES-MI-090Refer to Related OILH-WI-ES-MI-090視覺檢查Visual Check100% 每批Per LotN/A電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate 上撐 Racking掛具Related Rack8外觀及上撐方法Appearance andRacking Operation參考操作指示書LH-WI-ES-MI-09034Refer to Related OILH-WI-ES-MI-09034視覺檢查Visual Check全檢100%每次循環時Per CycleN/A電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate20009時間Time參考相關的MIRefer to the related MI控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate10粗化Etching電鍍生產線Electro Plating Line溫度Temperature參考LH-WI-ES-MI-09061溫度計Refer to LH-WI-ES-MI-09061ThermometerN/A一次/2小時Once /2hrs電鍍生產線溫度控制記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate11濃度SolutionConcentration△參考LH-WI-ES-MI-09061Refer to LH-WI-ES-MI-09061分析測試Lab AnalysisN/A濃度分析記錄表及SPC 控制圖參考LH-WI-(CrO3,H2SO4)ES-MI-09061Solution ConcentrationRefer to LH-Analysis Report andWI-ES-MI-SPC09061ControlChart(CrO3,H2SO4)電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate第 2 頁，共 7 頁
控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan12 鍍銅Copper Plating時間Time參考相關的MIRefer to the related MI控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate電鍍生產線Electro Plating Line溫度Temperature參考LH-WI-ES-MI-09061溫度計Refer to LH-WI-ES-MI-09061Thermometer一次/2小時Once /2hrs電鍍生產線溫度控制記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate13N/A14電流Current參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate調整/再檢查,產品標識Adjust/ Recheck，Separate2000鍍銅Copper Plating電鍍生產線Electro Plating Line15電壓Voltage參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept16濃度SolutionConcentration△參考LH-WI-ES-MI-09061Refer to LH-WI-ES-MI-09061分析測試Lab analysisN/A濃度分析記錄表及參考LH-WI-SPC 控制圖(CuSo4)ES-MI-09061Solution ConcentrationRefer to LH-Analysis Report andWI-ES-MI-SPC Control09061Chart(CuSo4)電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate17 鍍鎳Nickel Plating時間Time參考相關的MIRefer to the related MI控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate電鍍生產線Electro plating Line溫度Temperature參考LH-WI-ES-MI-09061溫度計Refer to LH-WI-ES-MI-09061Thermometer一次/2小時Once /2hrs電鍍生產線溫度控制記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate18N/A第 3 頁，共 7 頁 控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan19電流Current參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate 鍍鎳Nickel Plating電鍍生產線Electro plating Line20電壓Voltage參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate200021濃度SolutionConcentration△參考LH-WI-ES-MI-09061Refer to LH-WI-ES-MI-09061分析測試Lab analysisN/A濃度分析記錄表及參考LH-WI-SPC 控制圖(NiSo4)ES-MI-09061Solution ConcentrationRefer to LH-Analysis Report andWI-ES-MI-SPC Control09061Chart(NiSo4)電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate22時間Time參考相關的MIRefer to the related MI控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate 鍍鉻Chrome Plating電鍍生產線Electro plating Line電鍍生產線溫度控制記錄表Technical ParameterReport調整/再檢查,產品標識Adjust/ Recheck，Separate23溫度Temperature參考LH-WI-ES-MI-09061溫度計Refer to LH-WI-ES-MI-09061ThermometerN/A一次/2小時Once /2hrs電鍍部PD Dept第 4 頁，共 7 頁
控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan24電流Current參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate 鍍鉻Chrome Plating電鍍生產線Electro Plating Line25電壓Voltage參考相關的MIRefer to the related MI 控制器ControllerN/A一次/2小時Once /2hrs電鍍工藝狀況記錄表Technical ParameterReport電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate200026濃度SolutionConcentration△參考LH-WI-ES-MI-09061Refer to LH-WI-ES-MI-09061分析測試Lab analysisN/A濃度分析記錄表及參考LH-WI-SPC 控制圖(CrO3)ES-MI-09061Solution ConcentrationRefer to LH-Analysis Report andWI-ES-MI-SPC Control09061Chart(CrO3)電鍍部PD Dept調整/再檢查,產品標識Adjust/ Recheck，Separate干燥Dry焗爐Oven27溫度 Temperature參考焗爐溫度控制指示書Refer to the oven Temp.Control Instruction Manualrelated MI溫度控制器ThermometerN/A每4小時焗爐溫度控制記表Oven Temp.Recording Table電鍍部PD Dept調整/再檢查Adjust/ Recheck 下撐Derack28下撐方法/外觀Derack Operation/Visual Check參考OILH-WI-ES-MI-09037Refer to OILH-WI-ES-MI-09037視覺檢查Visual Check100%Per cycle每次循環N/A電鍍部PD Dept挑選不良品返工或報廢Sort Defects forReworking or Scrap第 5 頁，共 7 頁
控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan外觀檢查AppearanceInspection 29外觀Appearance1.電鍍後主要面不允許有漏鍍，離層，黃，變形等缺陷;及參考LH-WI-QA-QEI-10007plating after Major AppearanceDefects as skip, plate,yellow 視覺檢查and deform in plating so on areVisual Checknot acceptable. and refer to LH-WI-QA-QEI-100072.參照 客戶簽板 Refer to theCustomer's sample1.電鍍後主要面不允許有漏鍍，離層，黃，變形等缺陷;及參考LH-WI-QA-QEI-10007plating after Major AppearanceDefects as skip, plate,yellow 視覺檢查and deform in plating so on areVisual Checknot acceptable. and refer to LH-WI-QA-QEI-100072.參照 客戶簽板 Refer to theCustomer's sample包裝方法Packaging參考相關的PIRefer to the related PI 視覺檢查Visual Check100%每批Per LotQC檢查日報表QC Daily Record電鍍部PD Dept挑選不良品返工或報廢Sort defects forreworking or scrap2000外觀檢查AppearanceInspection30外觀Appearance水平II,LevelII,MajorAQL=0.065不良品确认抽10pcs一次/2小時Once /2hrsIPQA巡拉检查记录表 IPQADaily RecordIPQA退回生產部;返工/ 報廢Reject to Pro.;Rework/Scrap包裝Packaging31100%每批Per LotQC檢查日報表QC Daily Record電鍍部PD Dept挑選不良品返工或報廢 Sort defects forreworking or scrapQA 檢查QA Inspection32外觀Appearance3000尺寸Dimension 1.電鍍後主要面不允許有漏鍍，離層，黃，變形等缺陷;及參考LH-WI-QA-QEI-10007plating after Major Appearance視覺檢查Defects as skip, plate,yellowVisual Checkand deform in plating so on arenot acceptable. and refer to LH-WI-QA-QEI-100072.參照 客戶簽板 Refer to theCustomer's sample卡尺3.80±0.02callipers水平II,LevelII,MajorAQL=0.065每批Per Lot出貨 檢查記錄Final InspectionRecordFQA退回生產部;返工/ 報廢Reject to Pro.;Rework/Scrap30PCS每批Per LotSPC 控制圖SPCControlChartQA 檢查QA Inspection33包裝方法Packaging參考相關的PIRefer to the related PI 視覺檢查Visual Check水平II,LevelII,MajorAQL=0.065每箱 Per Box出貨 檢查記錄Final InspectionRecordFQA退回生產部;返工/ 報廢Reject to Pro.;Rework/Scrap第 6 頁，共 7 頁 控 制 計 划Control Plan
******有限公司***********方法 Methods零件/工序名稱/生產設備/工裝夾具工序編號操作描述Machine Device, Jig,Process PartProcess NameTools for Mfg.No.Operation Desc.特性 Characteristics特殊特性 SpecialChar.Class評價規格/測量技術EvaluationSpecificationMeasurementTecnique樣本 (Sample)數目Quantity頻率Freq.控制記錄表單Control chart負責人ResponsiblePerson編號No.產品Product工序Process規範/公差Product/Process/Spec./Tolerance反應計劃Reaction Plan厚度測試機Thickness tester34厚度測試PlatingThicknesscu≧15umni≧10umcr≧0.25um2pcs(Ac=0,Re=1 )每批Per Lot功能性測試Function Testing介格,膠帶Cutter，3M tape35附著力測試Adhesion Test在鍍層表面劃兩 個不相連的\"X\"後，用3M膠紙測試。鍍層無脫落為合格。After參考克萊斯勒2pcsmarking a cross apply 3M標准(Ac=0,Re=1 )tape to the surface nopeeling of metal.每批Per Lot電鍍產品耐用性測試報告Plating ProductReliability Test ReportFQA退回生產部Reject to Pro.冷热循环测试Thermal Cycletester36冷热循环Thermal Cycle82℃X1H →25±5℃X1H→-35℃X1H →25±5℃X1H為一個循環；測試3個循環試驗要求：樣品表面無起泡、离層、裂紋等現象2pcs(Ac=0,Re=1 )每批Per Lot4000入倉Storage of material37包裝,數量,批號Packing/Qty/Lot.No.物料驗收單Material Receiving Report核對CheckN/A一次/每批Once/Per Lot物料驗收單Material ReceivingReport貨倉單獨標識通知PMCSeparate AndInform PMC5000出貨Shipment38數量,包裝,PASS章檢查Quantity,Packaging, PASSStamp Inspection送貨單Waybill核對/視覺檢查Check/VisualCheckN/A每批/每箱Per Lot/PerCarton送貨單Waybill貨倉Warehouse退回生產部Reject to Pro.△表示有特殊特性要求2007-4-5A初版發出 Initial Revision第 7 頁，共 7 頁
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